Gary

Managing apostle and whiskey enthusiast

Old Forester Distillery Tour

Old Forester Distillery sign

Old Forester Distilling Co.

119 W Main St, Louisville, KY 40202
Website

I’ve toured all of the major distilleries in Kentucky that offer public tours (many of which aren’t right by a major city), so was excited when Brown-Forman opened the Old Forester Distillery in downtown Louisville in June 2018. No, this isn’t where all of the Old Forester on the shelves is being made, but it is much more than a micro-still.

They offer many different tours, although I have to admit I was disappointed when reviewing them on their website. I would have loved to have done their ‘Taste Through History’ tour – except when looking at availability – there were only four days (yes, FOUR) in the remainder of 2019 when it was being offered – and we weren’t going to be in Louisville on those days. (NOTE: a month after our visit, I had the opportunity to attend a ‘Taste Through History‘ event in Atlanta with Master Taster Jackie Zykan – and that was all it was cracked up to be!  While she couldn’t facilitate these on a regular basis at the distillery, I hope they consider having alternatives offer this more frequently there!)

They also offered a ‘119 Tour’ . . . or at least talk about it on their website (there are no upcoming dates as of this writing, and were none a month earlier when I was booking my tour). All of that disappointment aside, we made reservations (which they strongly encourage) for the basic ‘Old Forester Distillery Tour’. These tours are offered every 15 minutes during the available hours (last tour begins an hour before they close). The price is $16 per person on Tues-Sat, and $12 per on Sunday and Monday ($4 off for minors, active duty military, and vets; $2 off for seniors).

I booked for a 4:15pm tour on a Friday in late April for my father and I. This was to be our last stop after doing three tours earlier (some actual distillery tours, some ‘experience’ tours; will share details later). We’d been on our feet since 9:30am, aside from some drive time and sitting. All that said, we were excited as we’re both fans of Old Forester’s products. We arrived a bit early, and they were able to squeeze us into the 4pm tour with no trouble, which we appreciated.

You start out with the tour guide providing some history of the building, and of bourbon in America in general (reminding us of the horrors of prohibition, etc) before starting a short but informative video. After this, you’re ushered into the next room where they explain the basics of bourbon (51% corn, new charred oak containers, etc) and tout the limestone filtered water of Kentucky. They explain the grains used (their mashbill is 72% corn, 18% rye, 10% barley) and how the process extracts sugars from the grain to be fermented into alcohol.

Next you walk up to their four fermenters, each with mash at different ages allowing the guests to smell how a 3 day old mash fermenting smells more like a sour dough bread compared to a newly started mash, which is a more sweet cereal aroma. They explain the process, how coils help maintain the temperature to keep the yeast happy, how the activity you see is really the carbon dioxide being produced, and so forth.

Following this you’re taken to a glass elevator and ride up directly behind their 44-foot copper column still as they begin to explain the process of distillation. You exit the elevator and walk around to where if the still was running you’d see the spirit coming off, and where quality control can check the proof (which their target proof for the heart of the run is 140 proof). During our tour the still wasn’t running, but I’ve seen new make before, so this wasn’t a big deal for me. The still has a capacity far beyond what they’re running through it (currently they’re filling up to 14 barrels a day when running). They explain the cuts (heads, tails, etc) and why that’s all necessary, and then turn to the on-site cooperage.

This is where the Old Forester distillery tour is significantly different from the other urban distilleries (and frankly, even most major distilleries). If you tour Heaven Hill, Jim Beam, Buffalo Trace, Wild Turkey, Four Roses, Maker’s Mark, or Barton – you won’t see barrels being produced as they purchase barrels from a cooperage (which if you ever have an opportunity to tour Independent Stave’s Kentucky Cooperage in Lebanon, KY – I’d recommend it!) Note that this is not a critque of those fine distilleries; just a fact.  Historically it wasn’t such a great idea to have an industrial process that involves firing wood next to an industrial process producing highly flammable spirits (or aging those same spirits!)  But if you’ve never seen how a barrel is made, the Old Forester Distillery Tour gives you that opportunity.

(This is only a portion, not showing barrel assembly or toasting)

Their limited capacity allows them to construct 14 barrels a day, so you won’t see every stage ‘in action’. But they leave a barrel at each stage so you’re not looking at an empty station, and the tour guide can step you through what is being done from assembly, to toasting, to firing, and so forth. Their web-site states that “One member of each tour group will activate the charring process by ‘igniting’ the inside of a new, white oak barrel.”, and I don’t doubt this claim – although it does raise a question as to whether they re-char the same barrel, or are bringing in extra barrels to be charred (as there are more than 14 tours a day). Regardless, it is pretty freaking cool to see, and smell.

After the cooperage portion, you’re escorted through a visualization of how much color the spirit takes on in the wood over time, which is a nice segue as you enter their ‘urban rickhouse’. While you do get some of the aroma, it isn’t the same as walking into a traditional rickhouse. This is climate controlled, and only holds 800-900 barrels. They’re producing more than that on-site, so some of the filled barrels are taken to other rickhouses (or rackhouses if you prefer), while some are kept here. This allows them to experiment with how climate control impacts the same distillate over a period of time, besides providing a nice tour experience. They explain a bit about how factors involved in maturation (higher temps in the higher ricks and such), and step you through the dumping and filtration process.

Next you see the bottling line, which again may or may not be running during your tour but shows that final step in the process before the tasting. The standard tour includes fairly standard pours to taste. Ours included Old Forester 86 proof, Old Forester Statesman, and Old Forester Signature 100 proof (whose label no longer calls out “Signature”, but bygones). I’d had all three before, but the tasting was well organized with all three presented in Glencairn nosing glasses with a glass of water and some pretzels for each taster, along with a small water dropper. Our tour guide (Sarah, who by the way did an excellent job; one of the better distillery tours I’d been on) walked everyone through how to nose whiskey (keeping your mouth slightly opened), and how just 3 drops of water can open up a whiskey.

After the tasting, you’re taken through the gift shop (of course!) although this gives you an up close and personal look at their column still.  On a lovely day like we had, the blue sky really makes for a lovely view.

All things considered, I’d highly recommend their tour.  There are several tours or ‘experiences’ in Louisville (and I’ll work on providing write-ups on those in the future), but I found this to be the most comprehensive by far.  If someone who isn’t a whisk(e)y geek and only wanted to visit ONE of these during a trip to the city, hands down this would be the one I’d go with.

Cheers!
Gary

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Old Forester – Taste Through History

Old Forester – Taste Through History
with Master Taster Jackie Zykan

Thursday, May 30th 2019 – $15 per person
Tower Tasting Room
5877 Buford Highway, Suite A
Doraville, GA 30340
We would like to thank Brown-Forman and Weber Shandwick for the complimentary invitation to the event!

Event Description
Please join us for a tasting of Old Forester and a chance to meet Master Taster Jackie Zykan.
We will be sampling:
1910 Old Fine Whiskey
1870 Original Batch
1897 Bottled in Bond
1920 Prohibition Style

Event Review

The Tower Tasting Room sits off the side of Tower Beer, Wine & Spirits in Doraville, GA, with an independent entrance from the retail store. They host various events such as this, and if you’re local to Atlanta, I’d recommend checking in from time to time. I’ve attended a couple of tasting events here and at their other location, and they have a really nice setup.

Each participant was welcomed with bottled water,  7 samples placed over an image of the originating bottle, and some brief tasting notes – seen below.  I’d estimate that the samples were 1/3 to 1/2 ounce each, and all were covered with paper prior to the event kicking off.
Old Forester Taste Through History
We also received an Old Forester pen, a small Moleskine, and cards for each of the products on the placemat (along with one for Old Forester The Statesmen). Appreciated the cards since those were easier to take with than the placemat.  Also thankful for the Moleskine, as while I had thought to bring my own pen – I forgot a notebook!
Old Forester Taste Through History Swag
A representative from Old Forester/Brown-Forman did a nice introduction to Jackie Zykan, the Master Taster at Old Forester – including ‘What does a Master Taster do?’ which is a question I had coming into the event. I’ve met many Master Distillers over the years, including Chris Morris (Master Distiller for Brown-Forman, which makes Old Forester along with Woodford Reserve, Early Times, and Jack Daniels), but wasn’t familiar with this role. Easiest explanation offered was ‘Chris Morris oversees what goes into the barrel, Jackie oversees what comes out’. She’s involved in barrel selection for their Whiskey Row series, leading their private barrel program, and also leads the Birthday Bourbon proofing tasting (where they taste what will be bottled as Birthday Bourbon at every proof starting at 86 on up to identify the best proof point for that batch).  Jackie’s background includes an education in chemistry and biology, and she started bar-tending before working her way up to a beverage director role, and ultimately where she is now.

She introduced each product, explaining first the historical context and significance of the year, and what they were aiming to represent with each.  We’ve done reviews on almost all (working on getting the last one later this month!) so will skip the tasting details but share some of the notes from the history lesson.

1870 Original Batch

– Brown-Forman created Old Forester as a non-distilling producer, batching barrels from three different distilleries to create a consistent profile (they bought the Mattingly distillery in 1901-1902 and begin distilling for themselves).
– This offering is the smallest batch of Old Forester produced (excluding ‘single barrel’ obviously), with only 21 barrels – 7 barrels selected from 3 different warehouses (all distilled by OF, but to get different flavor profiles).
– The average age of barrels batched for this are 4 1/2 to 5 yrs.

1897 Bottled In Bond

– 1897 is when the U.S. Bottled-in-Bond Act was passed, which George Garvin Brown wasn’t a fan of. The intent was to ensure quality – which they had been doing for the last 27 years already. But now they couldn’t bottle the same product with this new ‘quality ensured label’ (to be labeled Bottled-in-Bond, the whiskey must all be produced from the same distillery during the same distilling season, etc).
– This batch (and all other Whiskey Row series products, other than 1870 Original Batch) is comprised of 100 barrels or less.

1910 Old Fine Whisky

– In 1910 there was a fire (not their offices, but a neighbor) which caused their bottling line to be shut down. Waiting to be bottled was a vat of mature whisky already brought down to 100 proof to be bottled. They couldn’t let it sit indefinitely, so they had to put it back into new, charred oak barrels until the bottling line was repaired.
– As the flavor profile of this was different from the Old Forester which was bottled-in-bond, they didn’t label this whisky as Old Forester and instead labeled it as Very Fine Old Whisky to avoid confusion.
– This is the only Old Forester expression that is double-barreled.
– Standard Old Forester barrels are charred for 22 seconds; the second barrels used here are charred for 60 seconds!
– Barrels are dumped at 4.5 to 5 yrs, and cut to 100 proof before going into the second barrel.
– Bottled at 93 proof because frankly – it tasted best at that proof.

1920 Prohibition Style

– During Prohibition, the only whisky made was for medicinal purposes, and was bottled at 100 proof. But with the 1897 Bottled in Bond, wanted to showcase to consumers how it would have tasted straight from the barrel. Back in 1920, their archives show that the proof coming out of the barrels was 115 (note that it was only 100 proof going INTO the barrels back then; today it is 125 proof).
– Side note:  I asked Jackie if they have experimented with going into the barrel at a lower proof and might offer such an expression in the future. Understandably she couldn’t talk about future products but did share that they experiment with a lot of different things – and she would love to see them have an offering that goes in at a lower proof, as this would create a sweeter bourbon based on chemistry and stuff (my interpretation; I couldn’t write fast enough to capture the actual chemistry explanation!)  While likely delicious, it would be a more expensive bourbon as you’re getting fewer proof-gallons as a result (and the barrel is the most expensive component). Crossing my fingers that we’ll see some limited bottling of Old Forester in the future (maybe ‘100 Proof In & Out?’)

Rye

– While Old Forester never made a rye until their new product, they have bought other brands and recipes, and in 1940 owned the recipe for Normandy Rye (hence why it follows the 1920 on the timeline). The mashbill of 65% rye, 20% malted barley and 15% corn is unique, and Jackie explained that they tested 30 different recipes before settling on this one. A big factor was wanting to avoid the need for added enzymes, as rye can create a foamy mess while fermenting. The higher barley content allows them to avoid the added enzymes, and also adds some unique flavors.

86 Proof

– During the 1950s, there was an explosion of ‘blended whisky’, which can include straight bourbon blended with ‘grain neutral spirits’ to make a lighter spirit in both color and flavor. The 86 proof Old Forester was introduced to meet this market demand. Barrels for this are pulled on their 4th birthday – as young as they can bottle without including an age statement.

100 Proof

– Formerly called Old Forester Signature, this product was introduced during the early 1990s, thanks to the 1980s. Bourbon buffs are familiar with that period, where bourbon wasn’t selling as well and stocks were piling up. Because you can’t sell as ‘bottled-in-bond’ if you have barrels from different distilling seasons, these barrels that were older couldn’t be used in that product so they created Old Forester Signature – bottled at 100 proof but including barrels of various ages.
– Jackie shared that when they are selecting barrels for Birthday Bourbon each year (which are typically 9 to 13 yrs old), the barrels that don’t quite make the cut for that wind up in Old Forester Signature.


While not on the tasting mat, after the conclusion of the Taste Through History they offered a sample of Old Forester Statesman, a bourbon created for the movie  The Kingsman: The Golden Circle.  I enjoyed it, but after 7 prior samples couldn’t capture detailed enough notes (although received a sample later, which is reviewed here!)

Beyond the history lesson and some insights into each product, I also learned:

1. All Old Forester whisky is non-chill filtered.

2. While Old Forester and Woodford Reserve both use the same mashbill of 72% corn, 18% rye, and 10% malted barley, the barrels used are seasoned differently for Woodford Reserve.

3. The story behind the odd-bottle used in Birthday Bourbon? When they first had the idea of the expression, to release it around George Garvin Brown’s birthday in early September, they were limited to what they could get on about 3 months notice. They didn’t want to use the same bottles used in Old Forester to ensure this differentiated itself. Process of elimination left they with really one choice – what it has been bottled in since.

I thoroughly enjoyed myself, and learned a fair amount too (including where to eat when I finally get to Lynchburg, TN to visit Jack Daniels – Jackie recommended Miss Mary Bobo’s Boarding House as a can’t miss!)  Hope if you have the chance to attend a similar event, you’re able to carve out some time (and get a ticket, as these apparently sell out quickly!)

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Old Forester 1910 Old Fine Whisky

Old Forester 1910 Old Fine Whisky

46.5 ABV
$55
Website
Old Forester 1910 Old Fine Whisky

What the Distillery Says

TWO BARRELS. ONE FINE BOURBON.
1910 Old Fine Whisky, Old Forester’s fourth and final expression in the Whiskey Row Series, is a double barreled Bourbon creating a smooth mingling of sweet oatmeal raisin cookie and milk chocolate, caramel corn, and evolving spice that lead into a refined, charred oak finish.

TASTING NOTES
NOSE: Interlaced layers of buttercream, sticky toffee, cedar, and apricot
TASTE: Smooth, well rounded mingling of sweet oatmeal raisin cookie and milk chocolate leading into caramel corn and evolving spice
FINISH: Charred oak leads with a clean peripheral spice

What Gary Says

Nose:  Vanilla raisin spongecake with shaved toffee, cocoa, and cedar smoke.
Palate:  Creamy sweetness, vanilla cola (without the carbonation obviously) with chocolate, nutmeg, oak and a hint of pepper.
Finish:  Moderately long, drying a tad with oak and hints of spice.
Comments:  I was a bit surprised that I enjoyed this – only because I’m not usually a fan of double-oak bourbons. This has a lovely sweetness to it, balanced with a bit of oak bite – but not too much oak.

Rating: Stands Out

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Old Forester 1920 Prohibition Style

Old Forester 1920 Prohibition Style
Kentucky Straight Bourbon Whisky

57.5% ABV
$50-$60
Website

What the Distillery Says

In crafting 1920, we were able to spend time thinking about the legacy of Owsley Brown I and what was an incredibly unique era in our country’s history – Prohibition. 1920 Prohibition Style is our toast to the innovative and enduring spirit of Old Forester.

This 115 proof expression is the third release in our Old Forester Whiskey Row series and celebrates the brand’s continued distillation during Prohibition. For 13 years, the production, transport and sale of alcohol was strictly prohibited. However, Old Forester was granted a permit to continue distilling on Louisville’s Whiskey Row. The 115 proof expression represents a barrel sample that company president Owsley Brown I would have batched at the beginning of Prohibition.

TASTING NOTES
NOSE: An intense medley of cherry preserves, drippy caramel, dark chocolate, thickened maple syrup and seasoned oak spiciness.
TASTE: Dark caramel coats layers of malt nuttiness and sweet graham cracker all warmed by green peppercorn and coriander spice brightened with a hint of cedar.
FINISH: Tart apple crispness gives way to a long smoky finish full of toasted marshmallow, chocolate and graham cracker sweetness.

What Gary Says

Nose:  Thick, rich brown sugar on a vanilla ice cream sandwich, some chocolate, charred oak, nutmeg, allspice, leather, and a subtle note of furniture polish.
Palate:  Warm, rich spicy sweetness with salted caramel, vanilla sugar cookies, chocolate orange, cinnamon, nutmeg and pepper spice.
Finish:  Moderately long, drying with sweet oak, cocoa and pepper spice notes.
Comments:  This confirms my belief when I’ve longed for higher proof offerings. I like Old Forester Signature, but I love what the higher proof brings to the table. It has everything I love in Old Forester just amped up. Takes a bit of water like a champ too. A lovely bourbon that I think fans of Old Forester would absolutely enjoy (and those who aren’t should try this and see if you don’t become a convert).

Rating: Must Try

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Old Forester 1897 Bottled in Bond

Old Forester 1897 Bottled in Bond
Kentucky Straight Bourbon Whisky

50% ABV
$50-$60
Website

What the Distillery Says

Old Forester 1897 Bottled in Bond, the second in our Old Forester Whiskey Row Series, is crafted to honor a watershed moment in bourbon history – the U.S. Bottled-in-Bond Act of 1897.

This 100 proof expression is the second release in our Old Forester Whiskey Row Series and was specially crafted to honor the U.S. Bottled-in-Bond Act of 1897. After the U.S. Bottled-in-Bond Act of 1897 to be labeled as Bottled in Bond, whisky must be the product of one distillation season, one distiller and from one distillery. The concept behind the Act – the idea of “sealed-in quality” – was something that Old Forester – America’s First Bottled Bourbon – introduced in 1870.

TASTING NOTES
NOSE: Robust, intense caramel. Rich vanilla with roasted coffee notes, spiced dark fruit and mature oak.
TASTE: Mouth-filling. Sweet and intense. Deep fruit, spice and oak notes layered over dark caramel and vanilla.
FINISH: Big and bold.

What Gary Says

Nose: Vanilla crème brûlée with caramel sauce, sour oak rickhouse aroma over blood orange, nutmeg, anise and subtle dried mint.
Palate:  Sweet caramel with milk chocolate and vanilla that sharpens with anise, allspice, hazelnuts and a toasted orange zest note, followed by pepper spice.
Finish:  Moderate in length, drying with oak, orange spice and pepper.
Comments:  For fans of Old Forester, this is very squarely in the family with that lovely sweetness and spice. Quite nice, with a bit more depth and complexity than Old Forester Signature.

Rating: Stands Out

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